Flyer Cleaning Machine (Compressor Type)

This machine could be used to clean physical & chemical impurities in the flyer, Physical impurities include fly fibre, duct etc & Chemical impurities include cotton wax, spin finish of synthetic fibres etc.

PRINCIPLE OF CLEANING :-

Dissolution of dirt - The natural wax present in cotton, spin finish of synthetic fibres etc could be dissolved using range of solvents such as Absolute Ethyl Alcohol, Anhydrous petrol, acetone etc. The Knitted Flexible Shaft dipped with solvent is rotated with the help of the hand speed drill.
Elimination of dirt - With the help of Compressed air a special cleaning Bullet could be shot through the roving channel to carry the dissolved dirt away.
Final Cleaning - The bullet should be cleaned with cloth and again shot through roving channel to wipe out any left over wet residue and the roving channel could be resorted to its smooth condition.

CLEANING METHODS :-

THREE STEP PROCESS - Dissolution of dirt --> Elimination of dirt --> Final Cleaning
TWO STEP PROCESS - Elimination of dirt --> Final Cleaning
If the flyer is severely contaminated the Three Step Process is used to be used & for mild blockage the Two step process can be adopted.
After completion of the cleaning process and LED light is provided for final inspection.

ADVANTAGES:

✔Excellent cleaning effort can be achieved when compared to manual cleaning that results in lower friction in the rowing channel which in turn leads to lower end breaks in roving, better eveness of the roving and improvement in quality
✔Lower downtime for cleaning. The whole cleaning process per frame is only around 1- 2 hours.
✔Machine is easy to operate and labor requirement is low.